Kev saib xyuas
Peb lub tshuab electrode rau cov menyuam xovxwm yog lub roj teeb kev tshaj lij uas tsim rau lithium{0}}ion roj teeb anode / cathode ua. Engineered nrog siab -rigidity rollers thiab servo- tsav siab tswj, nws muab cov khoom siv electrode tuab (10-500μm) nrog ± 0.001mm precision, txhim kho roj teeb lub zog ceev thiab lub neej voj voog.
Cov yam ntxwv tseem ceeb
45 # steel thav duab nrog npoo - hom kev hloov kho (0.001mm precision) thiab hydraulic pressurization (50MPa).
Tsis siv neeg ntug trimming (300-420mm dav) thiab cov menyuam so qhov system kom tiv thaiv graphite adhesion (rau anodes).
Mitsubishi PLC thiab touchscreen HMI rau digital tswj ceev, siab, thiab yob sib txawv.
3-nti inflatable shafts txhawb max 300kg coils (φ500mm) nrog Tsawg dua los yog sib npaug rau ± 0.4mm winding alignment.
Qhov zoo tshaj plaws rau kev tsim cov roj teeb hluav taws xob tshiab, lub roj teeb calender no sib koom ua ke, ua haujlwm ntev, thiab cov neeg siv - kev phooj ywg.
Cov cuab yeej saib xyuas
Device functions:
(1) HF-ZJ yog tsuas yog siv rau kev nruam yob ntau lawm ntawm lithium- ion roj teeb electrode daim ntawv cov ntaub ntawv, dov lub roj teeb electrode daim ntawv mus rau qhov ceev thiab thickness yuav tsum tau los ntawm tus txheej txheem, thiab lub kauj yog harvested los ntawm winding mechanism;
(2) Cov cuab yeej yog cam khwb cia 45 # steel ncej, loj slider qauv, bearing quab yuam yog loj, deformation yog me me, dov quab yuam yog loj, dov ceev yog siab;
(3) Nws muaj kev ua haujlwm ntawm kev txiav ntug thiab yob nto tu tshuab;
(4) nrog kho nro tswj winding, winding;
(5) nrog ib tug ncej phaj tsis ntaus ntawv;
(6) Lub tshuab pneumatic pressurization tswj lub lifting ntawm lub tog raj kheej los ntawm tus txiv neej- tshuab interface los tsav lub lifting ntawm cov menyuam;
(7) Tsis siv neeg siab tswj tsis tu ncua, kho cov roj yob siab los ntawm tus txiv neej- tshuab interface;
(8) Txiv neej-machine interface input adjustment hloov cov roj siab kom yob qhov sib txawv.
Qhia siv daim ntawv qhia:
Cov khoom siv txheej txheem ntws
Unwinding → noj platform → kho qhov system → nro tswj qhov system → ntug txiav tshuab → tsis khoom → cua sov ntaus ntawv → cov menyuam xovxwm → cov menyuam rub tawm cov cuab yeej (tsis zoo electrode nkaus xwb) → tsis khoom → nro tswj qhov system → kho qhov system → noj platform → winding
1. Cov khoom tsis tuaj yeem
|
Tsis muaj |
Yam khoom |
Technical parameter |
|
1. |
Siv tau cov khoom siv |
Cathode: lithium hlau phosphate, lithium cobalt, lithium manganate thiab ternary cov ntaub ntawv Anode: graphite, silicon carbon, thiab lwm yam |
|
2. |
Cov khoom siv txheej txheej tuaj |
Transverse intermittent, nruam ntau zebra txheej, nruam txheej, thiab lwm yam |
|
3. |
Khoom specification |
1) Substrate thickness: aluminium ntawv 10 ~ 35μm, tooj liab ntawv 6 ~ 25μm 2) Ncej thickness: 100-300μm 3) Cov khoom siv coil txoj kab uas hla: Max.φ500mm 4) Yob nyhav: Max.300kg 5) Ncej thickness yuam kev: Tsawg dua los yog sib npaug rau ± 2μm Barrel specification: Sab hauv txoj kab uas hla 3 ntiv tes, ntev Tsawg dua los yog sib npaug li 650mm |
|
4. |
Output khoom specification |
1) Thickness yuam kev ntawm electrode phaj tom qab siab: Tsawg dua los yog sib npaug rau ± 2μm (tshem tawm qhov txawv txav ntawm lub taub hau thiab tus Tsov tus tw thiab ntug) 2) Cov khoom siv coil txoj kab uas hla: Max.φ500mm 3) Yob nyhav: Max.300kg 4) Winding ntug sib txawv: Tsawg dua los yog sib npaug rau ± 0.4mm |
Cov khoom siv technical index
|
Tsis muaj |
Yam khoom |
Technical parameter |
|
1. |
Yob loj |
Φ400mm × 450mm (yob nto inch × yob nto dav) Zoo yob dav 420mm |
|
2. |
Kab tso qhov dimension |
Kwv yees li. Ntev 4660mm × dav 2680mm × qhov siab 1800mm (tsis suav nrog yob tshem tawm) |
|
3. |
Qhov loj ntawm cov menyuam xovxwm |
Kwv yees li. Length 2680mm x dav 780mm x qhov siab 1800mm |
|
4. |
Ntaus xim |
Tus neeg muag khoom tus qauv xim lossis xim xim. |
|
5. |
Qhov hnyav ntawm ib qho khoom siv |
Tag nrho qhov hnyav ntawm cov kab ntau lawm: txog 5T, qhov hnyav ntawm cov menyuam xovxwm yog li 4T |
|
6. |
Load-cov kabmob yuav tsum tau ua |
Cov menyuam feem yuav tsum muaj cov khoom thauj hauv av kom siab dua lossis sib npaug li 3t / ㎡, thiab cov phaj rov qab muab tso rau hauv qab ntawm cov khoom siv. |
|
7. |
Cua siab |
0.5Mpa ~ 0.7Mpa (roj thiab dej tshem tawm), txaus tus nqi: 0.04M3 / min |
|
8. |
Kev xav tau ib puag ncig |
Qhov kub ntawm 0 txog +45℃C txheeb ze humidity: Tsawg dua los yog sib npaug li 50% |
|
9. |
Lub zog xav tau |
380V, 50Hz peb-theem tsib-wire system |
|
10. |
Lub zog tag nrho |
Lub zog 10KW |
|
11. |
Rolling ntau lawm ceev |
Max 12m / min |
|
12. |
Siab nruab nrab ntawm ob yob |
Max. 200 T |
|
13. |
Pass tus nqi |
Ntau dua lossis sib npaug li 99% (tsis suav nrog cov khoom siv tsis zoo, cov khoom siv hluav taws xob, cov khoom siv roj thiab lwm yam cuam tshuam) |
|
14. |
Cov khoom siv tsis ua haujlwm tus nqi |
Tsawg dua los yog sib npaug li 1% (Tsuas yog qhov ua yuam kev los ntawm cov cuab yeej raug xam) |
Khoom Configuration
Lub nruam electrode dov cov kab ntau lawm feem ntau muaj xws li uncoiler, preheating ntaus ntawv, hydraulic cov menyuam xovxwm, rewinder, hluav taws xob tswj system, hluav taws xob booster twj tso kua mis, thiab ntug alignment device.
1. Uncoiler
Cov cuab yeej no txhawb nqa cov khoom coil kom dov thiab pub nws mus rau hauv lub tshuab dov. Nws muaj cov khoom ntsug mounting phaj (20mm tuab), CNC -machined thav duab nrog nyuaj chrome plating, linear bearings, ib tug ntug alignment device, ib tug huab cua ncej, ib tug sib nqus hmoov nres nrog nro xws li, qhia rollers, thiab lwm yam.
Main Technical Parameters
- Uncoiling ncej: Txoj kab uas hla Ø76mm, ntev ntev 500mm; cua ncej nrog tswj valve, nruab nrog ib rab phom inflation.
- Qhov siab tshaj plaws uncoiling txoj kab uas hla: Ø400mm
- Lub peev xwm siab tshaj plaws: 300kg
- Kev tswj nruj: 0.5 ~ 50kg (kho tau), siv Sulishun tension control device.
- Edge alignment device: Siv Dongdeng tswj system nrog qhov tseeb ntawm ± 0.2mm.
2. Splicing Platform
- Ua los ntawm cov phaj sib txuas, lub siab bar, lub tog raj kheej, thiab cov kev taw qhia, sib xyaw nrog lub uncoiler.
- Splicing method: Pab los ntawm lub tog raj kheej -tsav siab bar.
- Splicing dav: 400mm
3. Ntug -Timming Device
Lub ntug- trimming ntaus ntawv muaj ib tug ncej, sab sauv thiab qis txiav hniav, floating rollers, thiab coj cov menyuam. Nws lub luag haujlwm tseem ceeb yog tshem tawm cov npoo uas tsis muaj coated thiab cov seem protruding los tiv thaiv qhov tsis sib xws vim qhov sib txawv ntawm qhov sib txawv ntawm qhov chaw coated thiab uncoated.
Main Technical Parameters
1) Qhov siab tshaj plaws ceev: 40 rpm
2) Ntug -trimming dav: 200mm-400mm (adjustable txuas ntxiv)
3) Lub cev muaj zog: 0.4 kW (3-theem, 380V, 50Hz)
4. Vibration Damping Device
Ua los ntawm ib lub thav duab, kho cov ntawv qhia chais, cov ntawv qhia ntab ntab, thiab cov kab ntawv qhia kab, cov cuab yeej no txo cov ntawv vibration thaum sib sib zog nqus dov los tiv thaiv kev tawg.
- Quantity: 2 teeb (ib qho ua ntej thiab ib qho tom qab dov zeb).
5. Preheating ntaus ntawv
- Infrared preheating system nrog adjustable kub Tsawg dua los yog sib npaug li 100 degree, nruab nrog tshaj - kub tswb tiv thaiv.
6. Hydraulic Roller Xovxwm
Rolling mills yog cov khoom siv tseem ceeb ntawm cov kab ntau lawm, suav nrog cam khwb cia steel gantry ncej, universal couplings, lub cev muaj zog reducer, hluav taws xob booster system, qhov sib txawv ntawm kev hloov kho, hluav taws xob tswj qhov system, pub daim hlau tiv thaiv, thiab cov menyuam tu mechanisms.
Main Technical Parameters
1) Zuag qhia tag nrho qhov ntev (L × W × H): ~ 2800mm × 800mm × 1500mm
2) Roller specifications (inch × dav): Ø400 × 450mm
- Ua haujlwm dav dav: 400mm
- Cov menyuam ceev: 2-12 rpm (tsis hloov kho)
- Cov khoom siv rau cov menyuam: 9Cr3Mo (cov ntaub ntawv tshuaj xyuas muab)
- Surface hardness: HRC Ntau dua lossis sib npaug rau 66–68
- Tempering hardness: HB280-300
- Quenching qhov tob: Ntau dua lossis sib npaug li 18mm
- Radial runout: Tsawg dua los yog sib npaug rau ± 0.001mm (kuaj ntawm cylindrical grinder)
- Surface roughness: Ra=0.04
- Chrome plating thickness: Ntau dua lossis sib npaug li 0.18mm
- Cov menyuam tu: Kho cov hniav scraper nrog lub thawv sau (ib txheej rau ib lub menyuam).
- Tag nrho tsis muaj-load radial runout: Tsawg dua lossis sib npaug rau ± 0.002mm (kuaj ntawm cylindrical grinder)
3) Tsav txoj kev: Universal sib koom ua ke sib kis
4) Lub cev muaj zog loj: 11kW (2 × 5.5kW, 380V, 50Hz)
5) Hydraulic lub tog raj kheej specifications: Ø200mm bore, 10mm stroke
6) Qhov siab tshaj plaws dov quab yuam: 3400 kN
7) Kab siab: 0.45-7.5 t / cm
8) Kev hloov kho qhov sib txawv: Central wedge thaiv nrog hydraulic tas li siab.
- Kho qhov ntev: 0–2mm
9) Cov menyuam bearings: P5-qib precision bearings nrog molybdenum disulfide roj.
10) Kev sib txuas cua sov: Kev sib koom ua ke ntawm tus ncej kawg
11) Cov txheej txheem cua sov: pwm kub tswj
12) Cua sov nruab nrab: Cov roj cua kub (neeg siv- muab)
13) Qhov kub thiab txias: Chav ntsuas kub -150℃(kho tau, cov zaub digital nrog tshaj- tswb ntsuas kub).
14) Roller deg kub uniformity: ± 1℃(hauv kev ua haujlwm dav).
15) Cua sov tus nqi: Chav temp. mus rau 80℃nyob rau hauv Tsawg dua los yog sib npaug rau 60 min, stabilization Tsawg dua los yog sib npaug rau 100 min.
16) Roj rhaub fais fab: 2HP, 24kW (sib cais 380V, 50Hz fais fab mov).
17) Roj twj tso kua mis lub cev muaj zog: 1.5 kW
18) Cov roj ntws siab tshaj plaws: 220 L / min
19) Tshuab hnyav: ~ 4.5 tons
20) Txheem xim qauv
21) Tsav lub cev muaj zog nyob rau sab laug ntawm qhov khoom noj kawg.
7. Rewinder
Lub rewinder coils cov khoom siv electrode dov mus rau ib qho tseem ceeb ncej. Nws muaj ib lub thav duab, linear bearings, ntug alignment device, cua ncej, rewinding lub cev muaj zog, sib nqus hmoov clutch nrog nro tswj, thiab qhia rollers.
Main Technical Parameters
1) Rewinding ncej: Cua ncej, Ø76mm, zoo ntev 400mm (nrog tswj valve thiab inflation phom).
2) Qhov siab tshaj plaws winding txoj kab uas hla: Ø400mm
- Lub peev xwm siab tshaj plaws: 400kg
3) Kev tswj nruj: 0.5-50kg (adjustable), Sulishun system.
4) Ntug alignment: Dongdeng tswj qhov system, qhov tseeb ± 0.2mm.
8. Hluav taws xob tswj qhov system
Lub tshuab hluav taws xob yog tswj los ntawm kev ua haujlwm ntawm lub tshuab hluav taws xob ntawm lub txee tswj, suav nrog:
1) Uncoiler nro tswj ntawm sib nqus hmoov nres.
2) Rolling zeb tsav los ntawm lub ntsiab lub cev muaj zog nrog zaus converter rau kev hloov ceev.
3) Rewinder tsav los ntawm lub cev muaj zog nrog kev tswj nruj ntawm cov hmoov sib nqus hmoov clutch.
4) Lub tshuab hluav taws xob lub twj tso kua mis hloov hydraulic lub tog raj kheej siab ntawm HMI touchscreen.
5) Edge alignment tswj los ntawm servo motors.
6) Cov menyuam hloov siab ntawm HMI.
7) Cov menyuam hloov chaw tso tawm ntawm HMI.
8) Cov menyuam sib txawv hloov ntawm HMI cov tswv yim.