Roj teeb Stacking Tshuab

JD-ZDP-2020 Roj teeb Stacking Tshuab ua haujlwm tseem ceeb ntawm Z-fold cell stacking, los ntawm electrode positioning thiab separator unwinding to stacking, hot cutting, edge taping and cell feeding. Cov nplooj ntawv zoo thiab tsis zoo electrode raug xa mus los ntawm lawv lub thawv khoom siv los ntawm servo-tsav manipulators, thaum lub tshuab cais tau pub los ntawm kev tswj nruj nreem kaw.

Thaum lub sij hawm stacking, qhov zoo electrode, tsis zoo electrode thiab separator yog teem rau lub ntsiab stacking platform nyob rau hauv ib tug Z-fold qauv. Raws li cov pawg ua tuab dua, lub platform txav mus los kom tswj tau qhov siab ua haujlwm zoo ib yam. Tom qab stacking, ib rab riam kub txiav qhov sib cais ua ntej lub xovtooj ntawm tes yuav raug xa mus rau U- zoo li qhov chaw nres tsheb.

Electrode positioning cheeb tsam suav nrog kev tshem tawm plua plav thiab ob - daim ntawv txheeb xyuas. Lub tshuab kuaj ultrasonic kuaj xyuas ntau daim ntawv thiab tuaj yeem ua rau lub tswb thiab nres lub tshuab thaum kuaj pom ob daim ntawv. Qhov chaw tso chaw muaj qhov tseeb ntawm ± 0.1 hli, thaum lub diaphragm kho qhov system siv lub sensor nrog ± 0.1 hli precision thiab muab kev kho ntau ntawm ± 20 hli.

Separator nro yog adjustable los ntawm 10-150 N. Lub unwinding seem kuj muaj xws li electrostatic tshem tawm los txo cov plua plav attracted rau lub separator. Thaum lub sij hawm hloov khoom siv, lub servo-driven manipulator siv ib daim ntawv qhia rail thiab ntsia hlau mechanism los pab tiv thaiv cov nplooj ntawv electrode los ntawm cov plua plav poob.

Tom qab kub txiav, lub xovtooj ntawm tes raug xa mus rau qhov chaw nplaum nplaum thiab tuav hauv txoj haujlwm thaum U- daim kab xev zoo li siv rau ntawm ntug. Cov nplaum ntev tuaj yeem hloov kho, thiab daim kab xev yog thov kom tiaj tus yam tsis muaj qhov pom tseeb cais tawm wrinkles. Tom qab ntawd cov cell ua tiav yog xa mus rau lub platform pub.

Khoom Parameters

Main Mechanisms

Electrode khoom tuav

Muab cov khoom zoo thiab tsis zoo electrode cov thawv rau ntawm lub tshuab. Cov khoom siv hauv cheeb tsam suav nrog kev tshem tawm plua plav thiab ntau- ntawv tiv thaiv. Servo-tsav manipulators xaiv cov nplooj ntawv electrode los ntawm cov thawv ntim khoom, hloov mus rau qhov chaw ua haujlwm thiab tom qab ntawd muab tso rau ntawm lub platform stacking.

Cov chaw tso chaw siv lub tshuab nqus dej, tshem tawm plua plav thiab kuaj xyuas ultrasonic. Yog tias kuaj pom ntau daim ntawv electrode, lub kaw lus tuaj yeem tso lub tswb thiab nres cov khoom siv rau kev tshuaj xyuas.

Separator Unwinding thiab Kho

Lub separator yog passively unwound, nrog lub tswb thaum cov khoom siv tsis txaus. Lub tog raj kheej adjustable siab thiab ntab cov menyuam tswj kev sib cais nro hauv lub sijhawm tiag tiag hauv 10-150 N ntau.

Lub unwinding los ua ke yog mounted ntawm lub kho platform. Kev kho sensor muaj ± 0.1 hli precision, thaum kho qhov system muab ± 0.2 hli qhov tseeb qhov tseeb thiab ± 20 hli kho ntau yam. Ib qho cuab yeej tshem tawm electrostatic kuj tau muab tso rau hauv qhov sib cais cais.

Z-Fold Stacking

Lub ntsiab stacking platform yog lub cev muaj zog-tsav thiab txav vertically raws li pawg tsim. Nws lub tshuab nqa tau muab tso rau ntawm qhov chaw nruab nrab ntawm lub platform kom cov khoom faib tawm thaum nias.

Lub stacking siab tuaj yeem hloov kho raws li cov khoom siv hluav taws xob thiab cov khoom sib cais. Raws li stacking thickness nce, lub platform txoj hauj lwm yog txo kom tswj tau qhov siab ua hauj lwm.

Separator Kub Txiav

Lub tshuab txiav txiav txiav siv cov nickel rhuab -chromium hniav. Cov txheej txheem txiav yog tsim los kom tsis txhob muaj kab nrib pleb, warping thiab kos duab rau ntawm qhov sib cais. Cov ntawv teev cov kev pab cuam lub neej yog ntau tshaj 100,000 txiav.

U-Suab Taping

Tom qab kub txiav, lub tshuab hloov pauv hloov lub xov tooj ntawm tes mus rau qhov chaw nres tsheb taping. Lub cell tseem clamped thaum U- daim kab xev zoo li siv rau nws ntug. Cov kab xev ntev tuaj yeem hloov kho, thiab cov txheej txheem tsim los ua kom cov kab xev tiaj tus tsis muaj qhov pom tseeb cais tawm wrinkles.

Adhesive daim duab kos duab

Cell pub thiab npog kev nyab xeeb

Tom qab taping, lub xov tooj ntawm tes raug xa mus rau lub chaw pub mis. Cov khoom siv npog siv cov txhuas profile thiab acrylic panels thiab haum nrog kev nkag tau - tswj cov keyboards. Kev qhib lub qhov rooj thaiv lub tshuab ua haujlwm.

Tswj thiab Main Cheebtsam

Lub tshuab siv PLC tswj nrog lub vijtsam kov thiab khawm - raws li kev ua haujlwm. Cov ntsiab lus tseem ceeb suav nrog HIWIN kab qhia kev tsheb nqaj hlau thiab cov ntsia hlau, Hui Chuan servo lub cev muaj zog thiab tsav tsheb, KEYENCE PLC thiab fiber ntau- cov khoom siv kho qhov muag, Panasonic sensors, Yadek huab cua thooj voos kheej kheej thiab lub tshuab hluav taws xob, thiab Viluton kov npo.

Kev kos duab hluav taws xob hluav taws xob, cov khoom siv phau ntawv qhia, cov ntaub ntawv saib xyuas, cov ntaub ntawv tsim nyog, hluav taws xob schematics thiab yooj yim - cov duab kos yog muab nrog cov cuab yeej.

Cov ntsiab lus tseem ceeb

Qhov system qauv muaj pes tsawg leeg thiab piav qhia:

System Structure thiab Mechanisms

1. Rack Module:

Lub kaw lus muaj peb lub ntsiab lus tseem ceeb: cov qauv khib nyiab loj, tus qauv mounting phaj, thiab HMI chav tsev. Cov qauv khib muab kev txhawb nqa rau tag nrho cov khoom siv. Lub phaj mounting, tsim los ntawm 25mm- tuab steel phaj, ua hauj lwm raws li ib tug unified installation nto thiab siv taw tes rau lwm subsystems. HMI unit tswj cov cuab yeej ua haujlwm ua haujlwm.

2. Positive/negative electrode box mechanism:

3. Mechanical tes khoom tuav mechanism:

4. Diaphragm unwinding mechanism:

5. Lub ntsiab folding platform mechanism:

6. Diaphragm txiav mechanism:

7. Txiav tshuab mobile mechanism:

Lub tshuab hloov pauv txav ntawm tes ntawm lub rooj laminating mus rau qhov kub txiav thiab tom qab ntawd hloov mus rau cov nplaum nplaum tom qab txiav kub.

8. Adhesive mechanism:

9. Cell pub mechanism:

Cov cuab yeej tuav cov khoom tso cov xov tooj ntawm tes rau ntawm qhov chaw pub mis.

Khoom siv

1. Kev kos duab hluav taws xob hluav taws xob (xa nrog cov khoom siv).

2. Txheem qhov chaw thiab lub ntsiab configuration rooj (Appendix).

3. Cov npe ntawm qhov chaw tsis muaj zog.

4. Random cov npe.