Txhim kho koj cov roj teeb ntau lawm kab nrog JD-ZDP-2020 Tsis Siv Neeg Stacking Tshuab. Tsim los rau Z-fold electrode- cais sib dhos, lub kaw lus no ua ke nrog cov neeg hlau precision, kev txiav thermal, thiab U- hom taping kom xa cov ntim nruj, tsis xws luag - roj teeb dawb. Nruab nrog cov txheej txheem tiv thaiv zoo li qub, tshem tawm cov plua plav tsis siv neeg, thiab kev tswj nruj nruj, lub tshuab ua kom huv huv thiab ua haujlwm ruaj khov. Nws txhawb ntau qhov ntau thiab tsawg ntawm tes (2.5-75mm thickness, 60-200mm dav) thiab ua tiav cov txiaj ntsig zoo tshaj plaws ntawm ntau dua lossis sib npaug rau 99.5%. Lub intuitive HMI tso cai yooj yim parameter teeb thiab saib xyuas. Seb rau R & D lossis ntau lawm, lub tshuab stacking no ua kom ceev, raug, thiab kav ntev, ua tau raws li cov qauv kev lag luam thoob ntiaj teb.
1. Cov khoom siv tsis raug
|
Order naj npawb |
Specifications qhov project |
JD-ZDP-2020 |
|
1 |
Thickness ntawm tes T |
2.5-75 hli |
|
2 |
Cell dav W |
60-200 hli |
|
3 |
Cell ntev LC |
100-220mm (tsis suav nrog pob ntseg qhov siab) |
|
4 |
Daim ntawv stacking ceev |
Tsawg dua lossis sib npaug li 2.0s / pcs |
|
5 |
Alignment raug ntawm daim ntawv electrode thiab diaphragm |
Qhov sib txawv hauv nruab nrab yog tsawg dua 0.5mm (longitudinal) |
|
6 |
Inter-gap alignment raug |
± 0.3 hli |
|
7 |
Ib leeg -pair alignment raug |
± 0.4 hli |
|
8 |
Zuag qhia tag nrho kev sib dhos raug ntawm cov ntawv electrode |
± 0.5 hli |
|
9 |
Lub sij hawm los ua kom tiav cov xov tooj pabcuam |
Tsawg dua los yog sib npaug li 30s |
|
10 |
Cov txheej txheem |
Teeb |
|
11 |
Outsourcing diaphragms |
Tsis muaj |
|
12 |
Cov lus kaw |
Edge pob U- siv |
|
13 |
Muaj (tus naj npawb ntawm kev ua tsis tiav los ntawm cov khoom siv) |
Ntau dua lossis sib npaug li 98% |
|
14 |
Tus nqi dhau (tsis suav nrog cov khoom xa tuaj tsis raug) |
Ntau dua lossis sib npaug li 99.5% |

Adhesive daim duab kos duab
2. Cov khoom tseem ceeb
Qhov system qauv muaj pes tsawg leeg thiab piav qhia:
|
Order naj npawb |
Cov khoom npe |
Ntau |
Piav |
|
1 |
Module thaiv |
1 |
Muab kev txhawb nqa thiab kev teeb tsa siv rau cov khoom siv |
|
2 |
Qhov zoo / tsis zoo electrode khoom lub thawv sib dhos |
2 |
Ib lub thawv zoo thiab ib qho khoom tsis zoo (tus qauv ntawm txhua lub tshuab) |
|
3 |
Positive/negative electrode mechanical positioning Cheebtsam |
2 |
Lub electrode yog muab tso rau ntawm qhov chaw platform rau cov neeg kho tshuab thiab meej qhov chaw |
|
4 |
Mechanical handle material handle unit |
2 |
Tus neeg hlau caj npab retrieve cov ntaub ntawv los ntawm lub thawv cia thiab hloov mus rau lwm qhov chaw platform, ces txav lawv mus rau stacker platform. |
|
5 |
Diaphragm unwinding sib dhos |
1 |
Lub diaphragm yog tswj los ntawm lub cev muaj zog kom passively unwind thiab muaj kev ua haujlwm ntawm kev kho tag nrho |
|
6 |
Main lamination rooj sib dhos |
1 |
Qhov zoo thiab qhov tsis zoo electrodes thiab cov diaphragm yog stacked nyob rau hauv Z-zoo li tus yam |
|
7 |
Diaphragm txiav los ua ke |
1 |
Lub diaphragm yog txiav nrog rab riam kub, thiab tsis muaj qhov tawg lossis curl tom qab txiav |
|
8 |
Feeding manipulator sib dhos |
1 |
Muab lub xov tooj ntawm tes los ntawm lub rooj stacking mus rau qhov kub txiav tshuab, thiab tso nws los ntawm qhov kub txiav txoj hauj lwm mus rau cov nplaum nplaum. |
|
9 |
Adhesive sib dhos |
1 |
Lub ntug ntawm lub roj teeb ntawm tes yog qhwv nrog U- daim kab xev, thiab tus naj npawb ntawm U- daim kab xev tuaj yeem teeb tsa. |
|
10 |
Cell feeding los ua ke |
1 |
Muab lub xov tooj coated rau hauv lub platform pub |
|
11 |
hood |
1 |
Muab ib qho chaw kaw zoo rau lub cuab yeej nrog kev tswj xyuas kev nkag |
|
12 |
navar |
1 |
PLC tswj tsheb npav, kov npo thiab khawm ua haujlwm hom tau txais yuav |
3.Introduction ntawm cov koom haum
3.1 Rack Module:
Lub kaw lus muaj peb lub ntsiab lus tseem ceeb: cov qauv khib nyiab loj, tus qauv mounting phaj, thiab HMI chav tsev. Cov qauv khib muab kev txhawb nqa rau tag nrho cov khoom siv. Lub phaj mounting, tsim los ntawm 25mm- tuab steel phaj, ua hauj lwm raws li ib tug unified installation nto thiab siv taw tes rau lwm subsystems. HMI unit tswj cov cuab yeej ua haujlwm ua haujlwm.
3.2 Positive/negative electrode box mechanism:

3.2.1 Lub thawv khoom muaj lub luag haujlwm ntawm kev tshem tawm plua plav thiab ntau-thov tiv thaiv.
3.2.1 Qhov zoo thiab qhov tsis zoo ntawm cov khoom siv hluav taws xob hauv cheeb tsam thiab thaj chaw kho kom raug yog cais tawm hauv qab mus rau sab saum toj kom tsis txhob muaj kev sib kis ntawm cov khoom zoo thiab tsis zoo electrode.
3.3.2 Kev teeb tsa ntawm txhua qhov chaw ua haujlwm: 1 qhov chaw nres nkoj nqus, 1 plua plav tshem tawm kiv cua sib koom nrog cov electrode tsis zoo, thiab 1 lub tshuab ntsuas ultrasonic siv los xyuas seb puas muaj ob daim ntawv ntawm cov electrode. Tswb thiab kaw yuav tshwm sim thaum pom ntau nplooj ntawv.
3.3.3 Lub tsev kho kom zoo yog nruab nrog qhov chaw nqus plua plav thiab lub tshuab nqus plua plav ntawm sab kom nqus cov plua plav poob.
3.3.4 Txoj kev tso thiab electrode phaj hloov cov txheej txheem yuav tsum tsis txhob ua puas rau ntawm ntug ntawm electrode phaj.
3.3.5 Qhov tseeb qhov tseeb ± 0.1mm.
3.4 Mechanical tes khoom tuav mechanism:

3.4.1 Lub manipulator yog tsav los ntawm lub servo lub cev muaj zog los xyuas kom meej lub repeatability ntawm reciprocating tsab ntawv tsa suab.
3.4.2 Cov neeg kho tshuab txhais tes taw qhia kev tsheb nqaj hlau thiab cov ntsia hlau ntsia hlau tau teeb tsa nrog lub npog plua plav tiv thaiv kom tsis txhob muaj plua plav poob ntawm daim ntawv electrode.
3.4.3 Lub tshuab hluav taws xob electrode manipulator yog nruab nrog kev vibration muaj nuj nqi. Yog tias daim ntawv electrode retrieval tsis ua tiav, nws tuaj yeem rov ua dua -. Yog tias ntau qhov kev sim ua tsis tiav, lub tswb yuav ceeb toom rau tus neeg teb xov tooj rau kev daws teeb meem.
3.5 Diaphragm unwinding mechanism:

3.5.1 Passive unwinding ntawm diaphragm: Passive unwinding, cov khoom tsis txaus lub tswb thaum cov khoom tsis txaus.
3.5.2 Lub zog tswj kev tswj qhov nro hauv lub sijhawm tiag tiag los ntawm kev kho lub tog raj kheej siab thiab cov menyuam ntab, thiab kev tswj ntau ntawm diaphragm nro yog 10-150N.
3.5.3 Tag nrho cov diaphragm unwinding ntaus ntawv yog loaded ntawm lub kho platform. Kev kho sensor muaj qhov tseeb ntawm ± 0.1 hli, qhov tseeb ntawm qhov kev kho qhov system yog ± 0.2 hli, thiab qhov kho qhov ntau yog ± 20 hli.
3.5.4 Lub diaphragm electrostatic tshem tawm cov cuab yeej yog ntsia los tiv thaiv lub diaphragm los ntawm kev ua qias tuaj los ntawm plua plav electrostatic adsorption.
3.6 Lub ntsiab folding platform mechanism:

3.6.1 Lub stacking platform yog tswj los ntawm lub cev muaj zog nqa thiab qis dua. Lub lifting mechanism yog ntsia rau ntawm qhov chaw ntawm lub stacking platform, yog li ntawd lub stacking platform yog raug rau uniform quab yuam nyob ib ncig ntawm lub sij hawm nias. Thaum lub stacking thickness nce, lub stacking platform yog maj mam txo kom lub stacking qhov siab tsis hloov, thiab tus descending ceev ntawm stacking platform yuav teem.
3.6.2 Lub siab ntawm cov ntsiav tshuaj xovxwm tuaj yeem hloov kho kom ntseeg tau tias tsis muaj kev puas tsuaj rau lub phaj electrode thiab diaphragm.
3.7 Diaphragm txiav mechanism:

3.7.1 Qhov kub- txiav los ua ke nta cov cua kub npib tsib xee-chromium hniav rau txiav, ua kom yooj yim hloov.
3.7.2 Tsis muaj kab nrib pleb, warping, kos duab thiab lwm yam tshwm sim ntawm daim nyias nyias tom qab txiav.
3.7.3 Lub neej ntawm cov hniav txiav yog ntau tshaj 100,000 zaug (hloov ib hlis ib zaug).
3.8 Txiav tshuab mobile mechanism:

Cov khoom siv txiav tshuab ntawm lub xov tooj ntawm tes clamps lub xov tooj ntawm tes los ntawm lub rooj laminating mus rau qhov kub txiav txoj hauj lwm, thiab tom qab ntawd hloov lub xov tooj ntawm tes mus rau cov nplaum nplaum rau cov nplaum nplaum ua haujlwm tom qab kub txiav tiav.
3.9 Adhesive mechanism:

3.9.1 Tom qab qhov kub txiav tiav lawm, siv tus neeg hlau caj npab tshem tawm ntawm tes, muab tso rau hauv qhov chaw ua haujlwm kua nplaum, thiab siv lub zog thaiv kom clamp lub cell hauv cov txheej txheem no.
Lub cell yog khaws cia rau hauv lub xeev clamped.
3.9.2 Lub roj teeb ntawm tes yog kho los ntawm sab U- cov nplaum nplaum, daim kab xev yog tiaj, thiab lub diaphragm tsis muaj qhov pom tseeb wrinkles.
3.9.3 Adhesive ntev tuaj yeem hloov kho.
3.10 Cell feeding mechanism:

Cov khoom siv tes tso cov roj hmab coated cell ntawm cov khoom siv platform.
3.11 Kev tiv thaiv npog;
3.11.1 Cov khoom siv npog yog ua los ntawm txhuas profile thiab acrylic phaj, nrog cov qauv ruaj khov thiab zoo sealing.
3.11.2 Tag nrho cov qhov rooj npog yog nruab nrog cov kev tswj kev nkag, thiab cov khoom siv nres thaum lub qhov rooj qhib.
4. Cov khoom siv khoom siv
4.1 Kev kos duab hluav taws xob hluav taws xob (xa nrog cov khoom siv).
4.2 Standard qhov chaw thiab lub ntsiab configuration rooj (Appendix).
|
Order naj npawb |
Lub Npe Lub Npe |
Cov neeg tsim khoom |
|
1 |
cua lub tog raj kheej |
Yadek |
|
2 |
magnetic hloov |
nyob hauv |
|
3 |
linear qhia rail |
HIWIN |
|
4 |
Tes / linear ntsia hlau |
HIWIN |
|
5 |
Servo lub cev muaj zog / tsav |
Hui Chuan |
|
6 |
electromagnetic valve |
Yadek |
|
7 |
PLC |
TSEEM CEEB |
|
8 |
sensor |
Panasonic |
|
9 |
fiber ntau -optical |
TSEEM CEEB |
|
10 |
kov npo |
Viluton |
4.3 Daim ntawv teev cov qhov tsis zoo.
|
Order naj npawb |
npe |
qauv |
kom muaj nuj nqis |
chav tsev |
|
1 |
photoelectric hloov |
PM -L25 |
2 |
PCS |
|
2 |
pab relay |
RXM2LB2BD DC24V 8 pin |
1 |
PCS |
|
3 |
electromagnetic valve |
Adak |
1 |
PCS |
|
4 |
magnetic hloov |
D-M9BL |
1 |
PCS |
|
5 |
lub tshuab nqus tsev vacuum |
PAG 15 |
2 |
PCS |
|
6 |
molybdenum filament |
2 |
M |
4.4 Random cov npe.
|
Order naj npawb |
Lub npe ntawm cov khoom (cov ntaub ntawv) |
cov ntawv luam |
lub sijhawm xa ntawv |
lus hais |
|
1 |
Tshwj xeeb debugging thiab tu cov cuab yeej |
1 set/unit |
Thaum yug |
Hex key 1 set/pc |
|
2 |
Device Operation Manual: (nrog rau cov hauv qab no) 1. Khoom piav qhia thiab phau ntawv qhia; 2. Phau Ntawv Qhia Txog Cov Khoom Siv thiab Kev Kho Kom Zoo: Kev taw qhia txog kev ua haujlwm ntawm cov khoom siv; General mechanical layout diagram, component assembly diagram; lubrication txij nkawm specification |
1set ib |
Kev xa khoom lossis khoom siv Ua ntej xa khoom thiab siv |
|
|
3 |
Chaw thau khoom thiab daim ntawv pov thawj khoom tsim nyog |
1set ib |
Thaum yug |
|
|
4 |
Hluav taws xob schematic |
1 luam |
Xaus ntawm warranty Tom qab tau txais kev them nyiaj tag nrho |
|
|
5 |
Kev kos duab ntawm qhov tsis zoo thiab cov khoom seem |
1 luam |
Thaum yug |
Qee qhov tsis zoo yog muab rau hauv daim duab loj PDF |








